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Add: No. 58, Lingshanwan Road, Qingdao, China

Phone: +86 186 6184 7678

Fax: +86 532 8687 1520

Email: info@casting-foundry.com


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Lost Foam Casting Company

Lost Foam Casting Company

Material: Gray Iron, Ductile Iron, Cast Steel
Process: Lost Foam Casting + Machining
Weight: 8.70 kg
Application: Heavy Truck

China Lost Foam Casting Company with OEM Customized Services.

Description

Lost Foam Casting Company with OEM Customized Services.


▶ Raw Materials Available for Lost Foam Casting (LFC):

• Cast Iron: Ductile Iron, Gray Iron, White Iron, Malleable Iron.
• Carbon Steel: AISI 1020 - AISI 1060
• Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting
• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg - 100 kg
• Annual Capacity: 2,000 tons
• Tolerances: On Request.

▶ Inspecting Lost Foam Castings
• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection
• UT, MT and RT inspection

The general lost foam casting process are as in the following:
• Use foam molds to produce foam patterns and casting gating systems
• Bond the patterns and runners to form a mold bundle module
• Dip paint on the module with refractory materials
• Dry the paint
• Put the module into the sand box and fill it with dry sand
• Vibrate molding in order to fill the cavity with dry sand and then compact the molding sand
• Pouring molten metal to vaporize the foam and then forming the desired castings
• After the castings have cooled, clean the castings. The dry sand can be recycled

▶ Post-Casting Process
• Deburring & Cleaning
• Shot Blasting / Sand Peening
• Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
• Surface Treatment: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec.
• Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding.

▶ Why You Choose RMC for Custom Lost Foam Casting Parts?
• Full solution from one single supplier ranging customized pattern design to finished castings and secondary process including machining, heat treatment and surface treatment.
• Costdown proposals from our professional engineers based on your unique requirement.
• Short leadtime for prototype, trial casting and any possible technical improvement.
• Bonded Materials: Silica Col, Water Glass and their mixtures.
• Manufacturing flexibility for small orders to mass orders.
• Strong outsourcing manufacturing capabilities.

▶ General Commerial Terms
• Main workflow: Inquiry & Quotation → Confirming Details / Cost Reduction Proposals → Tooling Development → Trial Casting → Samples Approval → Trial Order → Mass Production → Continuous Order Proceeding
• Leadtime: Estimatedly 15-25 days for tooling development and estimatedly 20 days for mass production.
• Payment Terms: To be negotiated.
• Payment methods: T/T, L/C, West Union, Paypal.