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Lost Foam Casting Components

Lost Foam Casting Components

Material: Gray Iron, Nodular Iron, Steel
Process: Lost Foam Casting + CNC Machining
Weight: 8 kg
Application: Heavy Duty Truck

OEM Customized Lost Foam Casting Components with Steel, Iron and other Alloys.

Description

OEM Customized Lost Foam Casting Components with Steel, Iron and other Alloys. 


▶ Raw Materials Available for Lost Foam Casting (LFC):
    • Carbon Steel:  AISI 1020  - AISI 1060, 
    • Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...etc on request.
    • Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L and other stainless steel grade.
    • Brass & Copper.
    • Other Materials and Standards on request

▶ Capabilities of Lost Foam Casting  
    • Max Size: 1,000 mm × 800 mm × 500 mm
    • Weight Range: 0.5 kg - 100 kg
    • Annual Capacity: 2,000 tons
    • Tolerances: On Request.  

▶ Inspecting Lost Foam Castings
    • Spectrographic and manual quantitative analysis
    • Metallographic analysis
    • Brinell, Rockwell and Vickers hardness inspection
    • Mechanical property analysis
    • Low and normal temperature impact testing
    • Cleanliness inspection
    • UT, MT and RT inspection

▶ Post-Casting Process
    • Deburring & Cleaning
    • Shot Blasting / Sand Peening
    • Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
    • Surface Treatment: Passivation, Andonizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec. 
    • Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding.

▶ Why You Choose RMC for Custom Lost Foam Casting Parts?
    • Full solution from one single supplier ranging customized pattern design to finished castings and secondary process including machining, heat treatment and surface treatment. 
    • Costdown proposals from our professional engineers based on your unique requirement.
    • Short leadtime for prototype, trial casting and any possible technical improvement.
    • Bonded Materials: Silica Col, Water Glass and their mixtures.
    • Manufacturing flexibility for small orders to mass orders.
    • Strong outsourcing manufacturing capabilities.

▶ General Commerial Terms
    • Main workflow: Inquiry & Quotation → Confirming Details / Cost Reduction Proposals → Tooling Development → Trial Casting → Samples Approval → Trial Order → Mass Production → Continuous Order Proceeding
    • Leadtime: Estimatedly 15-25 days for tooling development and estimatedly 20 days for mass production.
    • Payment Terms: To be negotiated.
    • Payment methods: T/T, L/C, West Union, Paypal.