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Add: No. 58, Lingshanwan Road, Qingdao, China

Phone: +86 186 6184 7678

Fax: +86 532 8687 1520

Email: info@casting-foundry.com


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Steel Investment Casting Foundry

Steel Investment Casting Foundry

Material: Alloy Steel, Stainless Steel, Carbon Steel
Process: Water Glass Investment Casting
Weight: 4.20 kg

Steel Investment Casting Foundry with Unique Requirements from Customers. CNC Machining Services and 3.1 Material Certificate are Available.

Description

Steel Investment Casting Foundry in China

Investment Casting Material Capabilities at RMC Foundry

Martensitic Stainless Steel 100 Series: ZG1Cr13, ZG2Cr13 and more
Ferritic stainless steel 200 Series: ZG1Cr17, ZG1Cr19Mo2 and more
Austenitic stainless steel 300 Series: 304, 304L, CF3, CF3M, CF8M, CF8, 1.4304, 1.4401...etc.
Duplex Stainless Steel 400 Series: 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770; 2205, 2507
Precipitation Hardening Stainless Steel 500 Series: 17-4PH, 15-5PH, CB7Cu-1; 1.4502
Carbon Steel C20, C25, C30, C45; A216 WCA, A216 WCB,
Low Alloy Steel IC 4140, IC 8620, 16MnCr5, 42CrMo4
Grey Cast Iron & Ductile Cast Iron GG15 ~ GG35; EN-GJL-150 ~ EN-GJL-250; GGG40 ~ GGG80; EN-GJS-400 ~ EN-GJS-800
Super Alloy and Special Alloys Heat Resistant Steel, Wear Resistant Steel, Tool Steel,
Aluminum Alloy A355, A356, A360, A413
Copper Alloy Brass, Bronze. C21000, C23000, C27000, C34500, C37710, C86500, >C87600, C87400, C87800, C52100, C51100
RMC can meet material specification acc. to ASTM, SAE, AISI, ACI, DIN, EN, ISO, GB standards.

▶ Ferrous and Non-Ferrous Metals for Investment Casting:

• Carbon Steel:  AISI 1020  - AISI 1060,
• Steel Alloys: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...etc on request.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L, 1.4404, 1.4301 and other stainless steel grade.
• Brass & Copper.
• Other Materials and Standards on request

▶ Capabilities of Investment Casting Foundry

• Max Size: 1,000 mm × 800 mm × 500 mm
• Weight Range: 0.5 kg - 100 kg
• Annual Capacity: 2,000 tons
• Bond Materials for Shell Building: Silica Sol, Water Glass and their mixtures.
• Tolerances: On Request.

▶ Main Investment Casting Procedure

• Patterns & Tooling Design → Metal Die Making → Wax Injection → Slurry Assembly → Shell Building → De-Waxing  → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing or Packing for Shipment

▶ Inspecting Investment Castings

• Spectrographic and manual quantitative analysis
• Metallographic analysis
• Brinell, Rockwell and Vickers hardness inspection
• Mechanical property analysis
• Low and normal temperature impact testing
• Cleanliness inspection
• UT, MT and RT inspection

▶ Post-Casting Process

• Deburring & Cleaning
• Shot Blasting / Sand Peening
• Heat Treatment: Normalization, Quench, Tempering, Carburization, Nitriding
• Surface Treatment: Passivation, Anodizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec.
• Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding.

▶ Why You Choose RMC for Steel Investment Castings?

• Full solution from one single supplier ranging customized pattern design to finished castings and secondary process including machining, heat treatment and surface treatment.
• Costdown proposals from our professional engineers based on your unique requirement.
• Short leadtime for prototype, trial casting and any possible technical improvement.
• Bonded Materials: Silica Col, Water Glass and their mixtures.
• Manufacturing flexibility for small orders to mass orders.
• Strong outsourcing manufacturing capabilities.


Investment Casting Technical Data at RMC Foundry

R & D Software: Solidworks, CAD, Procast, Pro-e
Lead Time for Development and Samples: 25 to 35 days
Molten Metal Ferritic Stainless Steel, Martensitic Stainless Steel, Austenitic stainless steel, Precipitation Hardening Stainless Steel, Duplex Stainless Steel
Carbon Steel, Alloy Steel, Tool Steel, Heat Resistant Steel,
Nickle-base Alloy, Aluminium Alloy, Copper-base Alloy, Cobalt-base Alloy
Metal Standard ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS
Material for Shell Building Silica Sol (Precipitated Silica )
Water Glass (Sodium Silicate)
Mixtures of Silica Sol and Water Glass
Technical Parameter Piece Weight: 2 gram to 200 kilo gram
Max Dimension: 1,000 mm for Diameter or Length
Min Wall Thickness: 1.5mm
Casting Roughness: Ra 3.2-6.4, Machining Roughness: Ra 1.6
Tolerance of Casting: ISO8062; VDG P690, D1/CT5-7
Tolerance of Machining: ISO 2768-mk/IT6
Inner Core: Ceramic Core, Urea Core, Water Soluble Wax Core
Heat Treatment Normalizing, Tempering, Quenching, Annealing, Solid Solution, Carburization.
Surface Treatment Polishing, Sand / Shot Blasting, Zinc Plating, Nickel Plating, Oxidation Treatment, Phosphating, Powder Painting, Geormet, Anodizing
Dimension Testing CMM, Vernier Caliper, Inside Caliper. Depth Gauge, Height Gauge, Go/No go Gauge, Special Fixtures
Chemical Inspection Chemical Compostion Analysis (20 chemical elements), Cleanliness Inspection, X-ray Radiographic Inspection, Carbon-Sulfur Analyser. 3.1 Material Certificate is Available
Physical Inspection Dynamic Balancing, Static Blancing, Mechanical Properties (Hardness, Yield Strength, Tensile Strength), Elongation
Production Capacity More than 250 tons per month, more than 3,000 tons annually.